In the field of industrial production and laboratory research and development, Emulsification Pump plays an irreplaceable role as a key mixing and dispersing equipment. Especially for small-batch production, it is crucial to choose the appropriate emulsifier specifications.

Starting from the basic concept of emulsifier, this article will deeply explore the specifications and characteristics of emulsifiers for small-batch production, in order to provide valuable reference for practitioners in related fields.

Emulsifier, as the name suggests, is a device that shears, disperses and impacts materials through a high-speed rotating homogenizing head, thereby achieving oil-water fusion and uniform dispersion of materials.

Its core working principle lies in the precise coordination of the rotor and the stator. Through the high-speed and stable rotation of the rotor, high-frequency, strong circumferential tangential speed, angular speed and other comprehensive kinetic energy efficiency are formed.

Under the action of the stator, a comprehensive effect of strong and reciprocating hydraulic shear, friction, centrifugal extrusion, liquid flow collision, etc. is formed in the reasonably narrow gap between the stator and the rotor. The material circulates the above working process in the container and finally obtains a uniform and delicate product.

For small batch production, the selection of emulsifier specifications needs to consider many factors, including but not limited to design volume, working volume, size, speed, stirring power, heating power, vacuum degree, etc.

When selecting the specifications of emulsifiers for small batch production, users also need to consider the following factors: First, material properties.

Different materials have different requirements for emulsifiers, such as viscosity, particle size, solid content, etc., which will affect the emulsification effect.

Therefore, when selecting an emulsifier, it is necessary to make a comprehensive consideration based on the material characteristics. Second, production needs.

Users need to clarify their production scale, production cycle, product quality requirements, etc., in order to choose the appropriate emulsifier specifications and configuration.

Third, equipment performance. The performance of the emulsifier directly affects the quality and production efficiency of the product. Therefore, when selecting an emulsifier, it is necessary to pay attention to key indicators such as speed, stirring power, heating power, vacuum degree, etc. to ensure that the equipment can meet production needs.

Fourth, after-sales service. High-quality after-sales service is an important factor in ensuring stable operation of equipment and extending its service life. Therefore, when choosing an emulsifier, you need to choose a brand and manufacturer with a good after-sales service system.

In addition, for emulsifiers produced in small batches, their maintenance and care are also crucial. Users need to clean and inspect the equipment regularly to promptly discover and deal with potential problems.

At the same time, it is also necessary to operate and maintain the equipment in accordance with the requirements of the equipment manual to ensure the stability and reliability of the equipment. During use, it is also necessary to pay attention to the adjustment and control of parameters such as the order of material delivery, stirring speed, and heating temperature to obtain the best emulsification effect.

In summary, the selection of emulsifier specifications for small-batch production needs to comprehensively consider multiple factors such as material characteristics, production requirements, equipment performance, and after-sales service.

By reasonably selecting and using emulsifiers, not only can production efficiency be improved and production costs reduced, but product quality and market competitiveness can also be improved. Therefore, for practitioners in related fields, mastering the basic principles of emulsifiers is a good choice.