High Shear Emulsifier, as one of the important equipment in modern cosmetics production, its efficient and stable working performance is crucial to ensure product quality.

This article will introduce the principle, structure, characteristics, application and maintenance of the emulsifier in detail, in order to help readers better understand and use this equipment.

1. Working principle of emulsifier

The working principle of the fixed vacuum emulsifier is mainly based on high-speed shearing, stirring and vacuum homogenization technology.

During the emulsification process, the material is fully mixed, dispersed and emulsified in the vacuum state by the high-speed rotating stirring blades and shearing heads in the emulsification cylinder.

At the same time, the vacuum environment helps to remove bubbles in the material and improve the fineness and stability of the product.

2. Structural composition of the emulsifier

The fixed vacuum emulsifier is mainly composed of an emulsifying cylinder, a stirring system, a vacuum system, a control system and other parts.

The emulsifying cylinder is the main part of the equipment, which is used to load the material to be emulsified. The stirring system consists of stirring blades, a shearing head, etc., which is driven by a motor to achieve high-speed rotation to stir and shear the material.

The vacuum system extracts the air in the emulsifying cylinder through a vacuum pump to form a vacuum environment.

The control system is responsible for the operation control and parameter adjustment of the entire equipment.

III. Features of the emulsifier

1. Efficient emulsification: The fixed vacuum emulsifier adopts high-speed shearing and stirring technology, which can fully emulsify the material in a short time and improve production efficiency.

2. Vacuum homogenization: The equipment emulsifies under vacuum, which helps to remove bubbles in the material and improve the fineness and stability of the product.

3. Easy to operate: The equipment adopts an advanced control system, which is easy to operate and easy to master. At the same time, the equipment has the characteristics of high degree of automation and low failure rate, which reduces the difficulty of operation and maintenance cost.

4. Widely applicable: The fixed vacuum emulsifier is suitable for various types of cosmetics production, such as creams, lotions, essences, etc. At the same time, the equipment can also be customized according to production needs to meet the needs of different customers.

IV. Application of emulsifier

Fixed vacuum emulsifiers are widely used in the cosmetics industry. During the production process, the equipment can fully mix and emulsify the oil phase and water phase materials to make the product have a delicate, smooth and stable texture.

At the same time, the equipment can also adjust parameters such as temperature and stirring speed according to production needs to meet the production requirements of different products.

In the production of cosmetics, the use of emulsifiers can not only improve production efficiency, but also ensure the stability and consistency of product quality.

V. Maintenance of emulsifiers

In order to ensure the normal operation and extend the service life of fixed vacuum emulsifiers, regular maintenance of the equipment is required. The following are some common maintenance measures:

1. Regular cleaning: Regularly clean the emulsification tank, stirring system, vacuum system and other components to remove residual materials and dirt and keep the equipment clean and hygienic.

2. Check the electrical system: Regularly check whether the wiring and components of the electrical system are intact. If damaged, they should be replaced in time. At the same time, pay attention to whether the grounding and leakage protection measures of the equipment are effective.

3. Lubrication and maintenance: Regularly lubricate and maintain the lubrication parts of the equipment to ensure the normal operation of the equipment and reduce wear.
4. Check the sealing performance: Check the sealing performance of the equipment regularly. If there is any leakage, it should be handled in time. At the same time, pay attention to the maintenance and replacement of the vacuum pump.
5. Shutdown maintenance: During the equipment shutdown period, the equipment should be fully inspected and maintained to ensure that the equipment can operate normally when it is used next time.

Through the above introduction, I believe that readers have a deeper understanding of the fixed vacuum emulsifier. In practical applications, choosing the right emulsifier equipment is of great significance to improving the production efficiency and product quality of cosmetics.

At the same time, regular maintenance is also the key to ensure the normal operation of the equipment and extend its service life.