Knowledge Encyclopedia | Explosion-proof Vacuum Emulsifier
In today's era of rapid industrial technology development, High Shear Emulsifier plays an indispensable role in many fields such as chemical industry, pharmaceutical industry, and cosmetics with its unique performance advantages.
This article will explore the principle, characteristics, application, and daily maintenance and care of explosion-proof vacuum emulsifiers in depth, so that readers can have a more comprehensive and in-depth understanding of it.
Explosion-proof vacuum emulsifier is a device that uses high shear emulsification technology to quickly and evenly disperse one or more phases of materials into another continuous phase under vacuum.
Its working principle mainly relies on the strong kinetic energy brought by the machine, so that the material in the narrow gap between the stator and rotor,
Its working principle mainly relies on the strong kinetic energy brought by the machine, so that the material is subjected to hundreds of thousands of times of hydraulic shearing, centrifugal extrusion, impact tearing and other comprehensive effects per minute, thereby achieving instantaneous uniform dispersion and emulsification of the material.
Explosion-proof vacuum emulsifier has multiple characteristics.
First of all, the part that contacts the material is made of high-quality SUS304/316 stainless steel to ensure that the product meets the requirements of GMP, which not only guarantees the durability of the equipment, but also meets the hygiene standards of the pharmaceutical and cosmetic industries.
Secondly, the blade of the equipment can be disassembled, cleaned and sterilized, and supports stepless speed regulation, which can flexibly adjust the speed according to different process formulas.
Furthermore, its unique shear homogenization technology inside the homogenizer makes the equipment structure stable and reliable, and the emulsification effect is excellent.
In addition, the explosion-proof vacuum emulsifier also has the advantages of small size, easy mobility, simple and easy operation, so that it can easily cope with various production environments.
The application field of explosion-proof vacuum emulsifier is wide.
In the cosmetics industry, it can be used to manufacture various creams, lotions, essences and other products; in the chemical industry, it can be used to produce various polymer emulsions, paints, coatings, etc.;
In the pharmaceutical field, it can be used to manufacture various ointments, liquid medicines, gels and other products.
In addition, the explosion-proof vacuum emulsifier can also be used in the production of daily chemicals such as toothpaste and soap, meeting people's needs for high-quality life.
Of course, any equipment needs to be properly maintained and maintained during use.
The explosion-proof vacuum emulsifier is no exception.
The cleaning and maintenance of the equipment is relatively convenient. Common cleaning methods include immersion cleaning, jet cleaning, brushing, ultrasonic cleaning, and CIP cleaning systems.
In terms of maintenance, comprehensive maintenance work is required at least once a year, including checking and tightening loose parts, replacing damaged parts, and lubricating equipment.
These maintenance measures can effectively extend the service life of the equipment and ensure its continuous and stable operation.
In daily use, the explosion-proof vacuum emulsifier also needs to pay attention to some matters.
First, do a good job of daily cleaning and sanitation of the equipment to ensure that the material is emulsified in a clean environment. Secondly, pay attention to the maintenance of electrical equipment, ensure the cleanliness of the equipment and electrical control system, and do a good job of moisture and corrosion prevention.
In addition, the working status of the safety valve and drain valve should be checked regularly to prevent the valve from rusting, getting stuck or failing. During the use of the vacuum system, it is also necessary to pay attention to regularly check whether the rotor is locked and the smoothness of the water ring system.
Finally, since there are many seals inside the equipment, it is necessary to regularly check and replace aging seals to prevent material leakage.
In short, the explosion-proof vacuum emulsifier plays an important role in many fields with its unique performance advantages.
By understanding its working principle, characteristics, application, and daily maintenance and care methods, we can better use and maintain this equipment to ensure that it can perform at its best during the production process and bring more convenience and beauty to our lives.